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    Thin-Walled Torsion Calculator

    A closed thin-walled tube enclosing 20,000 mm² with 2 mm walls carries 1 kN·m of torque at a shear stress of 12.5 MPa.

    Section:

    Aluminium alloys about 26–28 GPa, steel about 79 GPa.

    Shear stress τ =

    12.5 MPa

    Torsion constant J
    5333333.333 mm⁴
    Angle of twist θ = TL/(GJ)
    0.3978873577 °
    Twist per unit length
    0.3978873577 °/m
    Torsional stiffness GJ/L
    144000 N·m/rad
    Step-by-step solution
    1. Shear flow q = T ÷ 2A = 1000 ÷ (2 × 0.02) = 25000 N/m
    2. τ = q ÷ t = 12.5 MPa
    3. J = 4A²t ÷ ∮ds = 0.000005333333333 m⁴
    4. θ = TL ÷ (GJ) = 0.006944444444 rad = 0.3978873577°

    Thin-Walled Torsion Formula

    q = T / (2A), τ = q/t, J = 4A²t / ∮ds

    open section J = Σ bt³/3, τ_max = Tt/J; twist θ = TL/(GJ)

    Worked Example

    A closed aluminium tube enclosing 20,000 mm² with 2 mm walls and 600 mm perimeter under 1 kN·m:

    1. Shear flow q = T ÷ 2A = 1000 ÷ (2 × 0.02) = 25000 N/m
    2. τ = q ÷ t = 12.5 MPa
    3. J = 4A²t ÷ ∮ds = 0.000005333333333 m⁴
    4. θ = TL ÷ (GJ) = 0.006944444444 rad = 0.3978873577°

    Angle of twist θ = TL/(GJ): 0.3978873577 ° · Twist per unit length: 0.3978873577 °/m · Torsional stiffness GJ/L: 144000 N·m/rad

    GATE tip

    For walls of varying thickness, ∮ds/t replaces s/t, and the maximum shear stress occurs where t is smallest because q is constant.

    More Structures Calculators

    • Von Mises Stress Calculator

      σ_v = √(½[(σ₁ − σ₂)² + (σ₂ − σ₃)² + (σ₃ − σ₁)²])

      plane stress: σ_v = √(σx² − σxσy + σy² + 3τxy²); Tresca σ₁ − σ₃

      Example: A plane stress state of σx = 100 MPa and τxy = 50 MPa: von Mises stress σ_v = 132.288 MPa.

      Open the von mises stress calculator →

    Frequently asked questions

    Why are closed sections so much stiffer?

    Shear flow circulates around the whole cell, so J goes with A²t. Slitting the same tube makes J go with bt³/3, often hundreds of times smaller.

    What is shear flow?

    Shear force per unit length of wall, q = τt. In a single closed cell under pure torsion it is constant around the section.

    Sources

    Last reviewed: . Factors are stored exactly and computed with 50-digit decimal arithmetic. See how we verify conversion factors.

    Cite this page

    APA

    Scientific Converters. (2026, October 15). Thin-Walled Torsion Calculator. Retrieved October 25, 2026, from https://scientificconverters.com/calculators/thin-walled-torsion-calculator/

    IEEE

    Scientific Converters, "Thin-Walled Torsion Calculator," scientificconverters.com. Accessed: Oct. 25, 2026. [Online]. Available: https://scientificconverters.com/calculators/thin-walled-torsion-calculator/

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