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    Thermal Stress Calculator

    A fully restrained bar develops σ = EαΔT: steel heated by 50 °C between rigid walls carries 120 MPa.

    0 for a fully restrained bar.

    For the thermal force; 0 to skip.

    Thermal stress σ (compressive) =

    120 MPa

    Free expansion αLΔT
    1.2 mm
    Expansion prevented
    1.2 mm
    Step-by-step solution
    1. Free expansion δ = αLΔT = 12 × 10⁻⁶ × 2000 mm × 50 = 1.2 mm
    2. σ = E(δ − gap)/L = 200000 MPa × 1.2 ÷ 2000 = 120 MPa

    Thermal Stress Formula

    σ = E(αLΔT − gap)/L

    σ = EαΔT for a fully restrained bar

    Worked Example

    A 2 m steel bar (E = 200 GPa, α = 12 × 10⁻⁶ /°C) heated by 50 °C between rigid walls:

    1. Free expansion δ = αLΔT = 12 × 10⁻⁶ × 2000 mm × 50 = 1.2 mm
    2. σ = E(δ − gap)/L = 200000 MPa × 1.2 ÷ 2000 = 120 MPa

    Expansion prevented: 1.2 mm

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    Frequently asked questions

    Does thermal stress depend on the bar’s length?

    Not for a fully restrained bar: σ = EαΔT. Length matters only when a gap allows part of the expansion.

    Is thermal stress tensile or compressive?

    Compressive when a restrained bar is heated and tensile when it is cooled.

    Sources

    Last reviewed: . Factors are stored exactly and computed with 50-digit decimal arithmetic. See how we verify conversion factors.

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    APA

    Scientific Converters. (2026, October 15). Thermal Stress Calculator. Retrieved October 25, 2026, from https://scientificconverters.com/calculators/thermal-stress-calculator/

    IEEE

    Scientific Converters, "Thermal Stress Calculator," scientificconverters.com. Accessed: Oct. 25, 2026. [Online]. Available: https://scientificconverters.com/calculators/thermal-stress-calculator/

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